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🌍 20+ Years of Filling Machine Expertise | Trusted by Global Pharma Brands
💡 Pharmaceutical, Medical, Food & Veterinary Filling Solutions

KPDZA400 Prefilled Syringe Filling and Capping Machine

  • Applicable Materials: Liquid and ointment

  • Applicable Specifications: Various types of prefilled syringes

  • Filling Range: 0.1–30ml (requires change of plunger pump)

  • Number of Injection Nozzles: —

  • Filling Accuracy: ≤ ±1.5%

  • Production Capacity: 6,000–6,600 pcs/h

  • Power: 4 kW

  • Voltage: 380V, 50Hz

  • Compressed Air: 0.6–0.7 MPa

  • Dimensions: L3195 × W1458 × H1970 mm

  • Weight: 1,200 kg

We are a factory established in 2009 in Wuxi City, 1 hour’s way from Shanghai. We have independent R&D, PMC, QC and production departments. The quality and delivery are fully controllable. We have 12 sets of CNC machines in in total.

Instant Response + Professional Team + Polite Attitude. 
We have professional English-speaking team to support any time by video meeting. Our factory has enough stock of spares to save your waiting time. Please use our machines safely and happily.

Kingpack has obtained more than 3000 projects experience. You just provide your sales quantity, products and packages to us, and we design semi-auto or fully-auto machine solutions, specific models and budget, deliver plan for you.

Our machines were exported to over 60 countries, qualified with CE, ISO certificate. We provide the same or similar project case references. Site or remote FAT acceptance are provided strictly and comprehensively for customer’s confirm. The parameters, features, appearance and Operation reliability are confirmed one by one. 

  1. Focus on emulsifying machine and tube filling machine Since 2009
  2. Over 3000+ customers’s projects experience, reliable and safe project solution provider
  3. Professional pre-sale and after-sale technical support team at 7X 24
  4. GMP, ISO9001 and CE quality management system and quality standard

Characteristics

Features

  • Designed for agreed prefilled-syringe formats. Provide syringe, tip cap and packaging drawings and representative samples so handling, filling and capping compatibility can be confirmed. Special formats require a configuration review.

  • The published configuration specifies SUS304 exterior surfaces and SUS316L stainless steel and medical-grade silicone rubber for product-contact parts. Confirm the material schedule and supporting documentation for the supplied machine. Material selection alone does not establish GMP compliance or a validated manufacturing process.

  • The published configuration uses a ceramic plunger pump for quantitative filling. Verify compatibility with the intended formulation and cleaning process, including seals and other wetted components. Agree fill-performance tests for each target range and product rather than assuming universal chemical or temperature resistance.

  • Cap sorting and conveying use a vibrating plate specified as SUS316L stainless steel, with a detachable top plate. Review access, dismantling and the proposed cleaning or sterilization method for the actual closure-handling assembly. Confirm operating limits and validation responsibilities in the technical agreement.

  • Syringe feeding uses a centrifugal plate. Evaluate handling stability, noise and sustained output using the agreed syringe formats and operating conditions.

  • Equipped with internationally renowned electrical components, adopting non-interference modular control. All synchronous actions are driven by servo motors for high accuracy, reliability, and easy operation.

  • Motor operation is controlled by a PLC system. The HMI provides real-time monitoring of each station, with automatic alarms showing fault location and prompts.

  • Multiple filling volumes and methods are available, supporting storage of various formula parameters.

  • Fully automatic operation including syringe feeding, filling, cap sorting, and capping.

  • Modular design allows adaptation to various syringe specifications by changing format parts. Can operate as a stand-alone machine or be integrated with elevators, labeling machines, light inspection systems, and other equipment to form a complete production line.

  • An automatic product-feeding system with liquid-level sensing is an option. Confirm product compatibility, supply controls and low-level response as part of the line configuration.

  • A protective-airflow hood is listed as an option. Define the required environmental and process controls with the responsible quality team and confirm the supplied scope and qualification plan. The hood alone does not establish an aseptic process.

Confirm the product and format fit

The listed fill range, accuracy and output describe the published model specification, not a universal result for every formulation or syringe. Confirm the pump, format parts, fill-test method, operating speed and acceptance limits in the quotation and factory acceptance test plan. Provide the intended liquid or ointment, fill volume, syringe and cap samples, cleaning requirements and downstream interfaces.

Have Any Questions?

Send us a message if you have any questions or request a quote. Our experts will give you a reply within 24 hours and help you select the right machine you want.

Request For Quote

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You just let us know your daily capacity and we select the machine models for you.

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