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Iran Pre-filled Syringe Filling Line — Installation & Commissioning

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Strengthening Global Pharmaceutical Production with Reliable Filling Solutions

Our King-Pack technical team recently visited Iran to complete the installation and commissioning of a new pre-filled syringe filling and sealing line for a leading pharmaceutical manufacturer. This project marks another step in expanding King-Pack’s footprint in the Middle East’s rapidly developing healthcare sector.

On-Site Installation and Technical Support

During the visit, our engineers provided full technical support, including equipment setup, parameter calibration, aseptic testing, and operator training. The line included the automatic washing, drying, filling, and sealing systems, designed to ensure high accuracy and sterility throughout the production process.

Each component was inspected and fine-tuned to meet cGMP and 21 CFR Part 11 compliance. After several on-site trials, the production line achieved stable operation with a filling accuracy within ±1% and a high finished product qualification rate.

Empowering Local Teams Through Training

In addition to equipment commissioning, King-Pack engineers conducted comprehensive training sessions for the client’s production and maintenance teams. The training covered machine operation, routine maintenance, cleaning procedures, and troubleshooting techniques, ensuring that local operators can manage the line independently and efficiently.

The client’s technical manager praised the intuitive control interface and the high automation level of the line, emphasizing its contribution to production safety and consistency.

Building Long-Term Partnership

The successful commissioning in Iran demonstrates King-Pack’s commitment to providing global customers with professional service and end-to-end solutions. The client expressed strong satisfaction with both the equipment performance and the responsiveness of our technical support team. Discussions are already underway for the next phase — adding an additional filling and capping module to expand capacity.

About the Project

  • Client Industry: Pharmaceutical Manufacturing
  • Product Type: Pre-filled Syringes
  • Equipment Supplied: Washing, Drying, Filling, and Sealing Line
  • Production Speed: Up to 120 pcs/min
  • Filling Accuracy: ±1%
  • Compliance: cGMP / 21 CFR Part 11

Moving Forward

King-Pack will continue to support global pharmaceutical companies with precision-engineered, compliant, and efficient filling solutions.
Our mission is to make high-quality production accessible worldwide through smart design, stable performance, and professional service.

📩 Contact King-Pack to learn more about our syringe filling and sealing solutions for your production needs.

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