Syringe Filling Machine
Vacuum filling and stoppering solutions for pharmaceutical liquids, medical aesthetic gels, IVD reagents, catheter flushers, and syringe-based precision-dose products.
Precision Filling for PFS, Cartridges, Vials, and Syringe-Based Products
Pre-filled syringe production requires small filling volumes, strict dose accuracy, sensitive material handling, controlled stoppering, and clean production conditions. KING PACK systems can be configured for compact production, standard batch production, high-speed PFS lines, and multi-format systems.
Choose by Production Level
Why Choose KING PACK
Vacuum Filling + Stoppering
Helps reduce trapped bubbles in viscous or air-sensitive products.
Ceramic Piston Dosing
Supports accurate quantitative filling with resistance to corrosion, wear, and temperature.
Format Compatibility
Configured around glass or plastic PFS, nested syringes, cartridges, vials, and samples.
Modular Expansion
Expandable to denesting, rod insertion, labeling, inspection, cartoning, and packaging.
Compact Integration with Consistent Production
What Is an Automatic Filling and Capping Machine?
An automatic filling and capping machine combines product dosing and container closing within one coordinated system. Depending on the application, it may also complete inner-plug insertion, dropper placement, pump insertion, cap pressing, or closure inspection.
Compared with operating separate stand-alone machines, an integrated solution can reduce container transfers, save floor space, improve production coordination, and simplify operator control.
KING PACK offers both compact monoblock machines and modular linear filling lines. The final design depends on bottle dimensions, cap structure, product viscosity, filling volume, required output, and available factory space.
Servo-driven filling, PLC control, touchscreen recipe management, bottle detection, and controlled capping can be incorporated according to the project requirements.
PRE-FILLED SYRINGE FILLING MACHINE FEATURES
- Designed for RTU nested pre-filled syringes
- Compatible with glass and plastic syringe formats
- Precision dosing with ceramic piston pumps
- Vacuum filling for viscous and bubble-sensitive products
- Controlled vacuum stoppering
- Automatic syringe positioning, filling, and stoppering
- Syringe and stopper presence detection
- Servo control with PLC touchscreen operation
- Recipe storage for di
Filling and Capping Machine Applications
From vaccines and biologics to insulin and anticoagulants, King Pack
delivers precision prefilled syringe filling systems engineered for
accuracy, sterility, and speed.
Our syringe filling lines support glass and polymer syringes from 0.5mL
to 20mL, with servo-driven dosing precision (±0.5% accuracy), integrated
stoppering, and optional nitrogen flushing for oxygen-sensitive formulations.
Built to meet GMP, ISO, and cGMP requirements — trusted by pharmaceutical
manufacturers across 60+ countries.
SYRINGE FILLING MACHINE PARTS & OPTIONAL EQUIPMENT
SYRINGE FILLING MACHINE PARTS & OPTIONAL EQUIPMENT
- PLC Touchscreen Control System
- Ceramic Piston Filling Pump
- Product Hopper or Buffer Tank
- Filling Needle and Lifting System
- Syringe Positioning and Transfer System
- Syringe Nest / Format Handling System
- Vacuum Filling System
- Vacuum Stoppering Station
The machine configuration is selected according to the syringe format, product characteristics, filling process, and production capacity. Product-contact components are designed for convenient disassembly, cleaning, sterilization, and fast format changeover.
OPTIONAL EQUIPMENT FOR A COMPLETE SYRINGE FILLING LINE
- Automatic RTU Tub Opening System
- Automatic Syringe Denesting System
- Plunger Rod Insertion Machine
- Syringe Labeling Machine
- Visual Inspection System
Optional equipment can be integrated to create a complete production line covering RTU tub handling, denesting, filling, stoppering, rod insertion, inspection, labeling, cartoning, and final packaging.
Quality Inspection
In addition to a strict internal quolity control system our filling machine is tested and certified by reputable third -party inspection agencies
